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Model 100
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Model 100S |
We are sorry for your inconvenience but this page is currently under construction. For further information on the Model 1000 controller please feel free to call our support staff at (800) 392-1313. Thank you for your patience.
 | Product Summary |
| Key Features |
| Benefits |
| Controller Warranty |
[PRODUCT IMAGE]
Presently under construction with preliminary information available by calling (800) 392-1313.
Hardware
Console-
| Xycom 4615 industrial PC, 1.3 GHz Intel Celeron CPU, 512 M DRAM, 80 G hard drive |
| Rear access floppy and CD-ROM drives |
| 15" XGA TFT color flat panel display with resistive touchscreen and hardened front panel |
| Windows XP operating system |
| USB port for program storage and file transfers |
| Full function QWERTY mini keyboard with touchpad in drawer |
| Sieko DPU-414 thermal printer in drawer with 4.25" width paper and 40 characters per line for job file printouts |
| APC Smart UPS 750 uninterruptable power supply for surge protection, powerline flitches, brownourts and to shut down system properly with power loss |
| 10, front panel operator, oil and watertight, control switches; Manual Allow, Close Collet, Open Collet, Emergency Stop, Start (1), Stop, Hold, Motor On, Load, Start (2) |
| 12 gauge steel enclosure with quick connect capability for interface to the machine controller via the console to machine controller cable assembly |
| 56'' H x 28'' W x 28'' L profile |
| Approximate weight of 125 pounds |
Components-
| Machine controller printed circuit board assembly (PCBA) with a Rabbit2000 processor, 128 Kbytes of flash, 8 Kbytes of EEPROM and 1 Mbytes of RAM |
| Inputs to machine controller are hydraulics complete, hydraulics on, oil overtemp, mandrel retracted, carriage (DBB) encoder, collet (POB) encoder, bend arm (DOB) encoder and RS485 serial communications to console |
| Outputs from the machine controller are carriage (DBB) brakes, collet (POB) brakes, clutch coil, bend arm servo amplifier, solid state relay board and fail safe relay |
| Machine controller PCBA is 10.6'' L x 6''W with all pluggable connectors for ease of diagnostics, testing and replacement |
| Solid state relay printed circuit board assembly with 16, readily available Grayhill 70G-OAC5 relays with integral fuses and LED "on" indication. Enable the following functions: hydraulics enabled, clamp in, clamp out, pressure die in, pressure die out, boost forward, boost return, loader in, loader out, bend arm, high pressure, low pressure relief, mandrel lube, collet close, mandrel forward and mandrel return |
| 24 VDC, 4A power supply for powering machine controller, brakes adn clutch |
| 15 VDC, 2A power supply for providing "clean" power to the encoders |
| Fail safe relay controlling power to all outputs, which is activated in the event of an emergency shutdown or controller software malfunction |
| 25' long console to machine controller cable assembly with quick disconnect connectors on both ends for ease of replacement |
| Connector interface assembly to machine electrical cabinet. Mates with console to machine controller cable assembly |
| 128 Mbyte external USB thumb drive |
| Detailed operator's manual |
Software Controls -
| Intuitive operation with touchscreen interface |
| "Parts Manager" function for loading, copying, renaming and deleting existing bending program files both in the system's internal storage and on the external storage plugged into the USB connector |
| "Part Editor" function for viewing, creating and editing bending programs |
| "Run Controls" function for setting up tooling and running bending programs to fabricate parts. Also, manual controls, machine set-up and motion tests are included in this area |
| "Machine Config" function accommodates the configuration of the machine operating parameters for a specific machine |
| "Diagnostics" function aids in testing all electrical connections between the machine controller and the machine |
| Machine operating buttons: |
| Manual allow for running the machine in manual operations |
| Close collet for closing the collet clamp on the tube after it has been inserted to start forming a new part |
| Open collet for opening the collet clamp to let go of a part |
| Emergency stop for immediately stopping the hydraulic pump motor and all operations |
| Start (left and right) for starting an automatic or single step bending program |
| Stop for aborting any currently active operation |
| Hold for pausing an currently active operation and entering a hold mode |
| Motor on for starting the hydraulic pump |
| Load for sending all mechanisms to their starting location for bending a new part |
| On screen keyboard and keypad for alpha and numeric data entry (in parallel with keyboard in the drawer) |
| Part storage to 1000's of parts locally (on the computer) and externally to the USB thumb drive |
| Speed adjustment of collet, carriage and bend arm from 1% to 100% of full speed range |
| Material springback compensation |
| Complete system diagnostics and error checking |
The controller will increase the efficiency, productivity with lower setup times (from a typical 30 minutes to less than 5 minutes), and profitability (through the reduction of material scrap) of your industrial pipe and tube bending machinery with fully functional control automation. The machine is designed to enhance your preset multi-axis, CNC, industrial tube or pipe bending machinery. It is an extremely cost effective alternative to buying new equipment with an improved USER-FRIENDLY control system.
The Model 1000 "YSE" Controller comes with a full one year warranty covering all parts and labor. Complete factory service and technical support are available at (800) 392-1313. Fortuna Products Inc. will satisfy all your needs and questions, and above all - minimize your down time.
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